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MY-EA Series SEMI Automatic DIE Reducing Machine
- Technical specs:
|Max. Paper Dimensions
|Min. Paper Size
|Max. Die-reducing Dimensions
|Max. Wor ept Pressure
|Max. Paper Thickness
- Characteristics of the device:
- The Bobst type lower structure helps make the slicing platform movement like a scissor, it will realize a entire and less difficult reduce.
- Principal worm equipment employs alloy copper substance, right after the knowledgeable operator’s handbook scraping therapy and strict normal screening, it can assures the driving parts 10 years existence.
- The major chains undertake imported British Renold brand, the variances of ten chains are considerably less than .2mm.
- The link amongst equipment box and driving shaft adopts sleeve and pin composition making certain a robust relationship.
The equipment adopts frequency controller to obtain stepless speed acceleration which can attain to 4500 moments for each hour. For the duration of actual manufacturing, it can typically run at 3800 to 4000 times for every hour in accordance to the top quality of the board. If the high quality of the paper is very good, a good operator even can work the machine at 4200 instances for every several hours with out experience as well tough.
As it is shown in the photo of the device, the equipment adopts rear element paper feeding method which keeps the operator away from the die-slicing portion. The mounting and adjustment of the die plate is also done outside the house of the die-chopping component with sensors and detectors at die-cutting portion to guarantee that the device can not be began when the die-reducing plate is at adjustment position.
Apart from the sensors at die-reducing part, there are sensor or technique switches at window portion to make the total device at checking status to make certain its safety.
- Procedure comfort:
There is Gentleman-equipment interface put in in the control panel which will exhibits the protection status of the machine as effectively as malfunctions to aid the operator. Digital camera is also installed in front of the operator for him/her to keep an eye on the operation position at the supply component.
- Major Constructions and Crucial Material Utilized
- 4 Main Big Elements:
They are referring to: bottom station, transferring system, higher platform and device wall. The base station is manufactured of grey cast iron -HT 200 the moving platform is ductile iron – QT 42-ten and the machine wall is high quality A3 metal.
- Main Drive:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a transferring set to make sure secure pressure out place of not considerably less than three hundred tons.
The content for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-reducing and Creasing Part:
The generate is transferred via crank rod to pendulum which will bring the shifting platform to go up and down to reach die-lower and creasing function.
The pendulum is manufactured of substantial high quality ductile iron. The pendulum axis is completed by induction harden with floor hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 variety automatic die-cutting and creasing equipment. Compared with computerized die-cutting and creasing machine which is used for cardboard die-slicing, this variety of semi-automatic die-chopping and creasing equipment is mostly utilised for corrugated board which demands less stress for die-reducing, in this case fairly some producers have produced more compact width on the pendulum and scaled-down diameter on the pendulum shaft. We keep wider pendulum and even bigger diameter on its shaft to make our machine final for a lengthier daily life.
The die-slicing plate employs 7 mm seventy five Crl plate which has much more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to make certain the boarding conveying correct and stable.
The equipment employs gripper bar type with 12A prolonged joints chain which is significantly less in weight and less shock to the intermittent device under the precondition to make sure the power of the chain. The model of the chain is Renold U.K with substantial exact and quality. .
The Gripper bar adopts aviation aluminum with three bridge type- mild in excess weight and substantial in power.
- Electrical Portion
The electrical parts are made and assembled according to the European CE standard and uses planet vast known brand name products.
- Set up of Die
The die mounting and dismounting adopts side withdrawing techniques which time conserving and effortless for operation.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is basic, hassle-free and trustworthy.
- Special Characters of Our Device:
- Clever And Unique Front Lay Design:
In contrast with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the entrance lay, it will harm the entrance lay and the gripper bar when the front lay reaches to its optimum position.
Typically the producers will put in sensors on this portion to quit the device when the paper is fed abnormally to the entrance lay. Nevertheless, when the machine is running at the substantial pace, the inertia will provide the machine to operate for a although to make the entrance lay to its maximum position and then also hurt the entrance lay and the gripper bar.
Our specific layout is that when the irregular board feeding occurs and becoming detected, the front lay can in no way reaches to its maximum level which helps make cost-free from entrance lay and gripper bar damages simply because of abnormal paper feeding.
As it is our unique style, so there is no photograph to be demonstrated listed here.
- Optional Shipping Platform:
According to the requirement of the consumer we can do the shipping system either square type or E type (as shown in the picture) . If the shopper has ample pallets, he can decide on square kind. If the shopper does have enough pallet, he can select, E type platform for which will also offer 4 shipping trolleys.
- Pneumatic Pre-loading and Lifting Phase Device:
The pre-loading unit is pneumatic driven. When a single paper dimension is set, when you do other pile of pre-loading, there is no bother of you to reset the pre-loading unit, you can just push the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Very some of the die-reducing machine producers use direct feeding method which is the operator will feed the board straight to the mouth of the gripper. What we have located that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our device utilizes an extra dance roller feeding technique whose board feeding time can be extend to .6 next. Together with the conveying elements it can make an easier operate of the operator and quicker in efficiency of the device.
For instance: If an operator operates the direct feeding semi-computerized die-reducing device at 3300 sheets for every hour, he can easily operate our machine at 3700 – 4000 sheets per hour.
- Conveying Element:
The board acquired by the dance roller will go via a conveying element with belt conveying and belt pressing which tends to make the board currently being pressed ahead of reaching to the front lay.
Prior to the board reaches to the entrance lay, he will be repositioned by the facet lay.
By these ways, the board conveyed by the dance roller will be more exact and steady when they attain to the gripper bar.
There is also detector to detect the position of the board. If board does not come to the entrance lay at typical place, the detector will send alerts to quit the equipment.
- None-quit Feeding and Delivery
This sort of equipment has our patented method – non-end feeding and supply features which can lessen the wor ept anxiety of the operator and boost the wor ept efficiency of the equipment
Beneath this method, the pre-piling is at the facet of the operator. The pre-piled board can be transported under the primary pile when the primary pile is detected brief of paper.
At the shipping and delivery portion, when the board is lower to be about 1 meter, the equipment will push the die-minimize board pile out of the machine shipping portion so that it is straightforward for the operator to attract them to the specified spot without the need to have of halting the device.
|Brand name and Origin
|IKO Japan or HangZhou, China
|Not crucial component
|Major Chain ( Discrepancy of significantly less than .2 mm for per 10 chains of equipment chain size)
|Other Chain are Choho Japan
|Photograph Electric Change
|Motor at feeding and shipping and delivery
/ The use of original tools manufacturer’s (OEM) component figures or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating item use and compatibility. Our company and the shown substitute areas contained herein are not sponsored, authorized, or made by the OEM. /